PP/PE/PS/ABS plastic Into fuel oil, syn gas & solid residues

The plastic pyrolysis plant is a type of recycling machine that uses high temperature pyrolysis technology to convert plastic waste into valuable products like fuel oil, carbon black, and combustible gas. Various types of plastic waste can be processed in a pyrolysis plant, including polyethylene (PE), polypropylene (PP), and polystyrene (PS). The plastic waste can be in the form of packaging materials, plastic bottles, plastic bags, or other plastic products.
BLJ-3 Plastic Pyrolysis Plant in Netherland
- Raw material: plastic waste
- Model: BLJ-3
- Capacity: 1-3 T/D
- End product: fuel from plastic waste
- Type: skid-mounted
- Installation method:on-site installation
Learn More
Suitable Raw Materials For Pyrolysis
Final Products

Fuel Oil
50-60%
High-calorie fuel;
Directly sold to steel mills, boiler plants, cement plant; Burn to generate electricity;
Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships.
Syn Gas
20-30%
Main furnace heating: Recovered combustible gas can be used as fuel directly in the combustion chamber.
Separate collection: Recovered combustible gas can be separately collected for other purposes.


Solid Residues
20-30%
Burned as fuel: The solid residues have a certain calorific value and can be used as fuel.
Industrial raw materials: If the solid residues contain a higher proportion of carbon black, it can be an additive in rubber products or construction materials.
Popular Types of Plastic Pyrolysis Plant

BLL-30 Pyrolysis Plant
- Capacity: 20-25T/D
- Working method: fully continuous
Get Prices

BLJ-16 Pyrolysis Plant
- Capacity: 6-8T/D
- Working method: batch
Get Prices

BLJ-10 Pyrolysis Plant
- Capacity: 2-5T/D
- Working method: batch
Get Prices

BLJ-3 Pyrolysis Plant
- Capacity: 0.5-1T/D
- Working method: skid-mounted
Get Prices
Parameters of Plastic Pyrolysis Plant
Model | BLJ-3 | BLJ-6 | BLJ-10 | BLJ-16 | BLL-16 | BLL-30 | |
---|---|---|---|---|---|---|---|
Capacity | 1-3 T/D | 4-6 T/D | 8-10 T/D | 12-16 T/D | 8 T/D (only for rubber powder) | 30-35 T/D | |
Working Method | skid-mounted | bacth | bacth | bacth | semi-continuous | fully continuous | |
Reactor Size | φ1400*4900 mm | φ2200*6000 mm | φ2600*6600 mm | φ2800*7100 mm | φ2800*7100 mm | φ1800*18500 mm | |
Reactor Material | Q345R | Q345R | Q345R | Q345R | Q345R | 310S stainless steel | |
Drive System | 350 reducer + 4KW drive motor | 400 reducer + 5.5KW drive motor | 3400 reducer + 5.5KW drive motor | 500 reducer + 7.5KW drive motor | 500 reducer + 7.5KW drive motor | 15KW frequency conversion motor + ZQH650-50 reducer | |
Land Area (L * W * H) | L18m*W4.2m*H6m | L30м*W12m*H8m | L30м*W13m*H8m | L33м*W13m*H8m | L33м*W13m*H8m | L70м*W20m*H10m | |
Power | 16.65 KW | 37.85 KW | 44.3 KW | 55.6 KW | 55.6 KW | 256 KW | |
Burner | 2*200,000 kcal | 2*300,000 kcal | 2*300,000 kcal | 2*400,000 kcal | 2*400,000 kcal | 2,500,000 kcal | |
Total Weight of Shipped Materials | About 18 T | About 24.5 T | About 28 T | About 34.5 T | About 34.5 T | About 150 T | |
Number of Containers | 1*40HQ | 1*40FR+1*40HQ+1*20 GP | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 25m*8m bulk cargo + 8*40HQ | |
Noise | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 | |
Heating Materials | Fuel oil (including tire/plastic pyrolysis oil), natural gas, LPG, diesel fuel, etc. | ||||||
Consending System | Vertical Conderser | φ426*3000 Single pirce condensing area 7.58 m22 | φ630*3600 Single piece condensing area 17.8 m22 | φ630*3600 Single piece condensing area 17.8 m22 | φ820*3600 Single piece condensing area 35.6 m22 | φ820*3600 Single piece condensing area 35.6 m22 | φ920*3200 2 sets of vertical condenser |
Three-in-one Condenser | 3000*2200*2250 Condensing area 17.51 m22 | 5800*2260*2500 Condensing area 35.85 m22 | 5800*2260*2500 Condensing area 35.85 m22 | 8000*2260*2500 Condensing area 49.5 m22 | 8000*2260*2500 Condensing area 49.5 m22 |
Work Flow of Pyrolysis Plant
Our waste plastic pyrolysis plant has an exhaust gas treatment system that meets the European Emission Standard. Don’t worry about polluting your working conditions or environment. Here is a workflow diagram of a plastic pyrolysis plant for your reference.
01Pretreatment and Feeding
02Plastic Catalysis Pyrolysis
03Plastic Pyrolysis Oil Collection
04Combustible Gas and Solid Residues Recycling
05Emission Gas Recycling
How Can You Get Profits from Waste Plastic Pyrolysis Plant
Return on Investment of BLL-30^1 set waste Plastic pyrolysis project in Italy | ||||||||
---|---|---|---|---|---|---|---|---|
Project name | BLL-30 waste plastic pyrolysis plant | |||||||
Introduction | According to the market data of Mongolia, the estimated ROI report, the various expenses are as follows: | |||||||
Item | Details | Unit | Unit price/USD | Quantity | Amount/USD | Total amount | Remark | |
Fixed Investment Cost | Equipment | BLL-30 | Set | 1024761.00 | 1.00 | 1024761.00 | ||
Transportation | From China to destination port | Set | 80000.00 | 1.00 | 80000.00 | |||
From Port to Site | Set | 5000.00 | 1.00 | 5000.00 | ||||
Customs tax | 9% | Set | 92228.49 | 1.00 | 92228.49 | |||
Installation | Beston technician’s salary | Day | 150.00 | 120.00 | 18000.00 | 2 workers; each workers 60days. | ||
Round -trip airtickets | Ea | 3200.00 | 2.00 | 6400.00 | ||||
Visa | Ea | 100.00 | 2.00 | 200.00 | ||||
Local welder | Day | 15.00 | 240.00 | 3600.00 | 4 welders are needed | |||
Local plumber | Day | 15.00 | 240.00 | 3600.00 | 4 plumbers are needed | |||
Local electrician | Day | 15.00 | 240.00 | 3600.00 | 4 electricians are needed | |||
Local labor | Day | 10.00 | 480.00 | 4800.00 | 8 labors are needed | |||
Crane forklift etc. | Day | 20.00 | 30.00 | 600.00 | ||||
Materials | Installation materials ready | Set | 5000.00 | 1.00 | 5000.00 | Foundation, pipe, etc. | ||
License | Ea | 1500.00 | 1.00 | 1500.00 | Environmental, firefighting, etc. | |||
Workshop | 1500 | ㎡ | 16.00 | 1500.00 | 24000.00 | 8 years | ||
US$1,273,289.49 | ||||||||
Operating Cost | Raw materials | Waste plastic granules | Ton | 0.00 | 20.00 | 0.00 | Estimated capacity: 20ton per day. | |
Water | / | m³ | 2.30 | 5.00 | 11.50 | |||
Electricity | / | KWH | 0.15 | 4300.80 | 657.59 | 256kw*0.7*24hrs | ||
Fuel | Pyrolysis oil | L | 0.00 | 160.00 | 0.00 | Pyrolysis oil is from plant for free | ||
Labor | / | People | 18.00 | 136.00 | 2448.00 | 6 workers per shift , 3 shifts for 2hrs | ||
Maintenance | / | Day | 20.00 | 1.00 | 20.00 | |||
Depreciation | 8 years | Day | 426.98 | 1.00 | 426.98 | |||
US$3,564.08 | ||||||||
End Products Price | Fuel oil (estimated oil yeild based on test report 2 ) 79.67% | 80% | Ton | 300 | 15.934 | 4780.20 | 79.67% of output | |
steel | 0% | Ton | 0 | 0 | 0.00 | |||
US$4,780.20 | ||||||||
Daily Income | US$1,216.12 | |||||||
Monthly Income | Working day | Day | 25 | US$30,403.10 | ||||
Yearly Income | Working day | Day | 300 | US$364,837.18 |
Due to various factors, the cost and oil yield of pyrolysis plants may vary in different markets. If you need a specific profitability analysis, please contact us for a detailed consultation.
Contact Us >
Why to Choose Pyrolysis Plant to Recycle Plastics
The United States, the European Union, Australia, China, Thailand, Malaysia, etc. have all enacted laws and regulations requiring the recycling of plastic waste. For example, the EU’s PPWR proposal requires that by 2030, all plastic packaging on the EU market must contain at least 30% recyclable components.
Global production of plastic products is expected to reach 76.5 million tons in 2024, and it is growing rapidly at a rate of 2% per year currently, only about 9% of plastic waste is recycled, 10%-20% is incinerated, 30% is improperly disposed of, and nearly 50% is landfilled. Choosing a pyrolysis plant to recycle plastics is becoming an increasingly viable option for managing plastic waste:


Technology | Oil recovery | Secondary pollutants | Process maturity | Facility Investment | Energy consumption | Scope of use and characteristics |
---|---|---|---|---|---|---|
Landfill | Incomplete recycling | Very likely to cause secondary soil, water and air pollution | Simple, mature | Lower | Lower | No limit, has been gradually eliminated by the market |
Incineration | Recycling is thorough | Prone to causing secondary air pollution | More complex | Higher | Higher | Any size |
Granulation | Incomplete recycling | May cause secondary water pollution | Mature technology | Higher | Higher | Suitable for recycling bottles and engineering plastics |
Pyrolysis | Incomplete recycling | May cause secondary water pollution | Mature technology | Moderate | Lower | Any size |
Waste Plastic Pyrolysis Projects
As a company specializing in the design and manufacture of waste plastic pyrolysis plants, Beston has successfully cooperated with customers from more than 100 countries, including Italy, the United Kingdom, the Netherlands, Belgium, France, Germany, Poland, Romania, Czech Republic, Greece, Finland, Portugal, Ireland, Croatia, Indonesia, Kazakhstan, Russia, Turkey, Turkmenistan, Armenia, Uzbekistan, etc. Beston is committed to helping our customers solve waste recycling problems, choose feasible and optimal solutions, and make good profits while carrying out environmentally friendly and sustainable projects.








BLJ-16 Plastic Pyrolysis Plant in UK
Operation time: 2024.06
Location: British
Raw material: plastic waste
Type: Bath
Capacity: 6-8T/D
Installation method: on-site installation
End product: fuel oil








Beston Service

24-hour consultation service
Free 24/7 consultation is provided through various channels such as email, phone, website message, WhatsApp, WeChat, etc.

Customized Design
1

Technical support
1

After-sales warranty
1