test-planta de pirolisis

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PP/PE/PS/ABS plastic Into fuel oil, syn gas & solid residues


The plastic pyrolysis plant is a type of recycling machine that uses high temperature pyrolysis technology to convert plastic waste into valuable products like fuel oil, carbon black, and combustible gas. Various types of plastic waste can be processed in a pyrolysis plant, including polyethylene (PE), polypropylene (PP), and polystyrene (PS). The plastic waste can be in the form of packaging materials, plastic bottles, plastic bags, or other plastic products.

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BLJ-3 Plastic Pyrolysis Plant in Netherland

  • Raw material: plastic waste
  • Model: BLJ-3
  • Capacity: 1-3 T/D
  • End product: fuel from plastic waste
  • Type: skid-mounted
  • Installation method:on-site installation

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High Density Polyethylene
Low Density Polyethylene
Polypropylene (PP)
Polystyrene (PS)
Other Plastics (Don’t contain chlorine and oxygen)

Fuel Oil50-60%

High-calorie fuel;
Directly sold to steel mills, boiler plants, cement plant; Burn to generate electricity;

Turned into high-quality fuel oil after purification, mixing with standard diesel for low-speed heavy machinery, construction machinery, large trucks, and ships.

Syn Gas20-30%

Main furnace heating: Recovered combustible gas can be used as fuel directly in the combustion chamber.

Separate collection: Recovered combustible gas can be separately collected for other purposes.

Solid Residues20-30%

Burned as fuel: The solid residues have a certain calorific value and can be used as fuel.

Industrial raw materials: If the solid residues contain a higher proportion of carbon black, it can be an additive in rubber products or construction materials.

BLL-30 Pyrolysis Plant

  • Capacity: 20-25T/D
  • Working method: fully continuous

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BLJ-16 Pyrolysis Plant

  • Capacity: 6-8T/D
  • Working method: batch

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BLJ-10 Pyrolysis Plant

  • Capacity: 2-5T/D
  • Working method: batch

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BLJ-3 Pyrolysis Plant

  • Capacity: 0.5-1T/D
  • Working method: skid-mounted

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ModelBLJ-3BLJ-6BLJ-10BLJ-16BLL-16BLL-30
Capacity1-3 T/D4-6 T/D8-10 T/D12-16 T/D8 T/D (only for rubber powder)30-35 T/D
Working Methodskid-mountedbacthbacthbacthsemi-continuousfully continuous
Reactor Sizeφ1400*4900 mmφ2200*6000 mmφ2600*6600 mmφ2800*7100 mmφ2800*7100 mmφ1800*18500 mm
Reactor MaterialQ345RQ345RQ345RQ345RQ345R310S stainless steel
Drive System350 reducer + 4KW drive motor400 reducer + 5.5KW drive motor3400 reducer + 5.5KW drive motor500 reducer + 7.5KW drive motor500 reducer + 7.5KW drive motor15KW frequency conversion motor + ZQH650-50 reducer
Land Area (L * W * H)L18m*W4.2m*H6mL30м*W12m*H8mL30м*W13m*H8mL33м*W13m*H8mL33м*W13m*H8mL70м*W20m*H10m
Power16.65 KW37.85 KW44.3 KW55.6 KW55.6 KW256 KW
Burner2*200,000 kcal2*300,000 kcal2*300,000 kcal2*400,000 kcal2*400,000 kcal2,500,000 kcal
Total Weight of Shipped MaterialsAbout 18 TAbout 24.5 TAbout 28 TAbout 34.5 TAbout 34.5 TAbout 150 T
Number of Containers1*40HQ1*40FR+1*40HQ+1*20 GP1*40FR+2*40HQ1*40FR+2*40HQ1*40FR+2*40HQ25m*8m bulk cargo + 8*40HQ
Noise≤60≤60≤60≤60≤60≤60
Heating MaterialsFuel oil (including tire/plastic pyrolysis oil), natural gas, LPG, diesel fuel, etc.
Consending System Vertical Conderserφ426*3000
Single pirce condensing area
7.58 m2
2
φ630*3600
Single piece condensing area
17.8 m2
2
φ630*3600
Single piece condensing area
17.8 m2
2
φ820*3600
Single piece condensing area
35.6 m2
2
φ820*3600
Single piece condensing area
35.6 m2
2
φ920*3200
2 sets of vertical condenser
Three-in-one Condenser3000*2200*2250
Condensing area
17.51 m2
2
5800*2260*2500
Condensing area
35.85 m2
2
5800*2260*2500
Condensing area
35.85 m2
2
8000*2260*2500
Condensing area
49.5 m2
2
8000*2260*2500
Condensing area
49.5 m2
2

Our waste plastic pyrolysis plant has an exhaust gas treatment system that meets the European Emission Standard. Don’t worry about polluting your working conditions or environment. Here is a workflow diagram of a plastic pyrolysis plant for your reference.

01Pretreatment and Feeding

Raw materials need to be processed into different sizes for feeding. Different feeding sizes for your reference: Skid-mounted waste plastic pyrolysis machine: Feed size diameter is less than 600mm. Feed plastic by manual labor. Batch pyrolysis plant: Feed size diameter is less than 1200mm. Feed plastic by manual labor. Continuous pyrolysis plant: Feed size diameter is less than 20mm. Feed plastic by screw feeder.

02Plastic Catalysis Pyrolysis

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03Plastic Pyrolysis Oil Collection

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04Combustible Gas and Solid Residues Recycling

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05Emission Gas Recycling

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Return on Investment of BLL-30^1 set waste Plastic pyrolysis project in Italy
Project nameBLL-30 waste plastic pyrolysis plant
IntroductionAccording to the market data of Mongolia, the estimated ROI report, the various expenses are as follows:
ItemDetailsUnitUnit price/USDQuantityAmount/USDTotal amountRemark
Fixed Investment CostEquipmentBLL-30Set1024761.001.001024761.00
TransportationFrom China to destination portSet80000.001.0080000.00
From Port to SiteSet5000.001.005000.00
Customs tax9%Set92228.491.0092228.49
InstallationBeston technician’s salaryDay150.00120.0018000.002 workers; each workers 60days.
Round -trip airticketsEa3200.002.006400.00
VisaEa100.002.00200.00
Local welderDay15.00240.003600.004 welders are needed
Local plumberDay15.00240.003600.004 plumbers are needed
Local electricianDay15.00240.003600.004 electricians are needed
Local laborDay10.00480.004800.008 labors are needed
Crane forklift etc.Day20.0030.00600.00
MaterialsInstallation materials readySet5000.001.005000.00Foundation, pipe, etc.
LicenseEa1500.001.001500.00Environmental, firefighting, etc.
Workshop150016.001500.0024000.008 years
US$1,273,289.49
Operating CostRaw materialsWaste plastic granulesTon0.0020.000.00Estimated capacity: 20ton per day.
Water/2.305.0011.50
Electricity/KWH0.154300.80657.59256kw*0.7*24hrs
FuelPyrolysis oilL0.00160.000.00Pyrolysis oil is from plant for free
Labor/People18.00136.002448.006 workers per shift , 3 shifts for 2hrs
Maintenance/Day20.001.0020.00
Depreciation8 yearsDay426.981.00426.98
US$3,564.08
End Products PriceFuel oil (estimated oil yeild based on test report 2 ) 79.67%80%Ton30015.9344780.2079.67% of output
steel0%Ton000.00
US$4,780.20
Daily IncomeUS$1,216.12
Monthly IncomeWorking dayDay25US$30,403.10
Yearly IncomeWorking dayDay300US$364,837.18

Due to various factors, the cost and oil yield of pyrolysis plants may vary in different markets. If you need a specific profitability analysis, please contact us for a detailed consultation.

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The United States, the European Union, Australia, China, Thailand, Malaysia, etc. have all enacted laws and regulations requiring the recycling of plastic waste. For example, the EU’s PPWR proposal requires that by 2030, all plastic packaging on the EU market must contain at least 30% recyclable components.

Global production of plastic products is expected to reach 76.5 million tons in 2024, and it is growing rapidly at a rate of 2% per year currently, only about 9% of plastic waste is recycled, 10%-20% is incinerated, 30% is improperly disposed of, and nearly 50% is landfilled. Choosing a pyrolysis plant to recycle plastics is becoming an increasingly viable option for managing plastic waste:

TechnologyOil recoverySecondary pollutantsProcess maturityFacility InvestmentEnergy consumptionScope of use and characteristics
LandfillIncomplete recyclingVery likely to cause secondary soil, water and air pollutionSimple, matureLowerLowerNo limit, has been gradually eliminated by the market
IncinerationRecycling is thoroughProne to causing secondary air pollutionMore complexHigherHigherAny size
GranulationIncomplete recyclingMay cause secondary water pollutionMature technologyHigherHigherSuitable for recycling bottles and engineering plastics
PyrolysisIncomplete recyclingMay cause secondary water pollutionMature technologyModerateLowerAny size

As a company specializing in the design and manufacture of waste plastic pyrolysis plants, Beston has successfully cooperated with customers from more than 100 countries, including Italy, the United Kingdom, the Netherlands, Belgium, France, Germany, Poland, Romania, Czech Republic, Greece, Finland, Portugal, Ireland, Croatia, Indonesia, Kazakhstan, Russia, Turkey, Turkmenistan, Armenia, Uzbekistan, etc. Beston is committed to helping our customers solve waste recycling problems, choose feasible and optimal solutions, and make good profits while carrying out environmentally friendly and sustainable projects.

BLJ-16 Plastic Pyrolysis Plant in UK

Operation time: 2024.06

Location: British

Raw material: plastic waste

Type: Bath

Capacity: 6-8T/D

Installation method: on-site installation

End product: fuel oil

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24-hour consultation service

Free 24/7 consultation is provided through various channels such as email, phone, website message, WhatsApp, WeChat, etc.

Customized Design

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Technical support

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After-sales warranty

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24-hour consultation service

Customized Design

Technical support

After-sales warranty